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Orbital forming of flange parts under uncertainty

Calmano, Stefan ; Hesse, Daniel ; Hoppe, Florian ; Sinz, Julian ; Groche, Peter ; Traidl, Philipp (2015)
Orbital forming of flange parts under uncertainty.
In: Applied Mechanics and Materials, 807
Artikel, Bibliographie

Kurzbeschreibung (Abstract)

Uncertainty in the properties of semi-finished parts can cause fluctuations in the product properties, especially if they have a strong effect on the process and cannot be compensated by process adjustments. Incremental forming processes have the potential to react to changing conditions by adapting the tool movement during the process. This paper analyzes the feasibility of controlling material flow in an orbital forming process in order to selectively fill those geometric elements which were specified with narrow tolerances by the designer. The effect of different process parameters on the mushroom effect and the degree of mold filling are analyzed by FEM simulations and experiments. In order to realize online monitoring and control, an estimation model is introduced, which maps signals from sensors and the process control to the geometric target values.

Typ des Eintrags: Artikel
Erschienen: 2015
Autor(en): Calmano, Stefan ; Hesse, Daniel ; Hoppe, Florian ; Sinz, Julian ; Groche, Peter ; Traidl, Philipp
Art des Eintrags: Bibliographie
Titel: Orbital forming of flange parts under uncertainty
Sprache: Englisch
Publikationsjahr: 2015
Verlag: Trans Tech Publications, Switzerland
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Applied Mechanics and Materials
Jahrgang/Volume einer Zeitschrift: 807
Veranstaltungstitel: Applied Mechanics and Materials
Kurzbeschreibung (Abstract):

Uncertainty in the properties of semi-finished parts can cause fluctuations in the product properties, especially if they have a strong effect on the process and cannot be compensated by process adjustments. Incremental forming processes have the potential to react to changing conditions by adapting the tool movement during the process. This paper analyzes the feasibility of controlling material flow in an orbital forming process in order to selectively fill those geometric elements which were specified with narrow tolerances by the designer. The effect of different process parameters on the mushroom effect and the degree of mold filling are analyzed by FEM simulations and experiments. In order to realize online monitoring and control, an estimation model is introduced, which maps signals from sensors and the process control to the geometric target values.

Freie Schlagworte: orbital forming, FE modeling, mushroom effect, estimation model
Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
DFG-Sonderforschungsbereiche (inkl. Transregio)
DFG-Sonderforschungsbereiche (inkl. Transregio) > Sonderforschungsbereiche
Zentrale Einrichtungen
DFG-Sonderforschungsbereiche (inkl. Transregio) > Sonderforschungsbereiche > SFB 805: Beherrschung von Unsicherheit in lasttragenden Systemen des Maschinenbaus
Hinterlegungsdatum: 18 Dez 2015 13:10
Letzte Änderung: 26 Nov 2020 10:24
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