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Design Approach for Roll Forming of Profiles with Integrated Electrical Conductors

Duschka, Alexander and Groche, Peter (2015):
Design Approach for Roll Forming of Profiles with Integrated Electrical Conductors.
In: Applied Mechanics and Materials, pp. 112-119, Vol. 794, [Article]

Abstract

In metal forming, a trend is observed towards increasing the performance of products by means of functional integration. One of the pursued approaches is the integration of electronic components. Multifunctional profiles with electrical conductors can transmit data and energy in addition to the mechanical function. They can be produced efficiently by roll forming. During the roll forming of multifunctional profiles, wrinkles and cracks in the conductors may occur in the area of the contact of the rollers due to the contact normal stresses. In this paper, a design approach for multifunctional profiles preventing these failures in the tool contact area is presented and discussed on the basis of experimental and numerical investigations.

Item Type: Article
Erschienen: 2015
Creators: Duschka, Alexander and Groche, Peter
Title: Design Approach for Roll Forming of Profiles with Integrated Electrical Conductors
Language: English
Abstract:

In metal forming, a trend is observed towards increasing the performance of products by means of functional integration. One of the pursued approaches is the integration of electronic components. Multifunctional profiles with electrical conductors can transmit data and energy in addition to the mechanical function. They can be produced efficiently by roll forming. During the roll forming of multifunctional profiles, wrinkles and cracks in the conductors may occur in the area of the contact of the rollers due to the contact normal stresses. In this paper, a design approach for multifunctional profiles preventing these failures in the tool contact area is presented and discussed on the basis of experimental and numerical investigations.

Journal or Publication Title: Applied Mechanics and Materials
Volume: Vol. 794
Uncontrolled Keywords: Forming, Production, Polymer-Metal-Composite
Divisions: 16 Department of Mechanical Engineering
16 Department of Mechanical Engineering > Institut für Produktionstechnik und Umformmaschinen (PtU)
Date Deposited: 22 Jul 2015 06:28
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