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Nanoscale understanding of bond formation during cold welding of aluminum and steel

Altin, Abdulrahman ; Wohletz, Simon ; Krieger, Waldemar ; Kostka, Aleksander ; Groche, Peter ; Erbe, Andreas (2014)
Nanoscale understanding of bond formation during cold welding of aluminum and steel.
In: Advanced Materials Research, 966-967
Artikel, Bibliographie

Kurzbeschreibung (Abstract)

Cold welding, e.g. by cold forging, is a smart manufacturing technology, enabling novel multi material designs. A material combination, which is particularly attractive for manufacturing, though challenging to handle in a cold welding process, is steel and aluminum. We investigate the bond formation between cold forged C 15 (mainly primary heat treated) and AW 6082. Analysis starts with numerical simulations using the finite element analysis (FEA) to identify optimum conditions for bond formation. The bond strength was determined by tensile tests from samples eroded from the cold-welded specimen. Best performing samples showed a maximum tensile strength of ~200 MPa with ductile failure in the AW 6082. Transmission electron microscopy (TEM) inspection of the bonded area between aluminum and steel show a reaction layer consisting of iron and aluminum of few nm thickness throughout the sample. The formation of such a reaction layer is hypothesized to be crucial for bond formation.

Typ des Eintrags: Artikel
Erschienen: 2014
Autor(en): Altin, Abdulrahman ; Wohletz, Simon ; Krieger, Waldemar ; Kostka, Aleksander ; Groche, Peter ; Erbe, Andreas
Art des Eintrags: Bibliographie
Titel: Nanoscale understanding of bond formation during cold welding of aluminum and steel
Sprache: Englisch
Publikationsjahr: 2014
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Advanced Materials Research
Jahrgang/Volume einer Zeitschrift: 966-967
Kurzbeschreibung (Abstract):

Cold welding, e.g. by cold forging, is a smart manufacturing technology, enabling novel multi material designs. A material combination, which is particularly attractive for manufacturing, though challenging to handle in a cold welding process, is steel and aluminum. We investigate the bond formation between cold forged C 15 (mainly primary heat treated) and AW 6082. Analysis starts with numerical simulations using the finite element analysis (FEA) to identify optimum conditions for bond formation. The bond strength was determined by tensile tests from samples eroded from the cold-welded specimen. Best performing samples showed a maximum tensile strength of ~200 MPa with ductile failure in the AW 6082. Transmission electron microscopy (TEM) inspection of the bonded area between aluminum and steel show a reaction layer consisting of iron and aluminum of few nm thickness throughout the sample. The formation of such a reaction layer is hypothesized to be crucial for bond formation.

Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
Hinterlegungsdatum: 02 Jul 2014 11:57
Letzte Änderung: 26 Nov 2020 10:24
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