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Laser welding of 16MnCr5 butt welds with gap: resulting weld quality and fatigue strength assessment

Hensel, J. ; Köhler, M. ; Uhlenberg, L. ; Castro, J. Diniz e ; Dilger, K. ; Faß, M. ; Baumgartner, J. (2024)
Laser welding of 16MnCr5 butt welds with gap: resulting weld quality and fatigue strength assessment.
In: Welding in the World, 2022, 66 (9)
doi: 10.26083/tuprints-00028122
Artikel, Zweitveröffentlichung, Verlagsversion

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Kurzbeschreibung (Abstract)

For laser welding, gaps should normally be avoided to ensure stable weld processes and high weld quality. Nonetheless, sometimes, gaps are resulting from non-optimal weld preparation in industrial applications. Within this investigation, the effects of a defocussed beam and laser beam oscillation on gap bridging abilities at reduced ambient pressure were investigated. For reference purpose, conventional laser welding with zero gap at ambient pressure was performed, too. The resulting weld geometry was investigated and correlated to gap bridging strategies and weld quality groups according to ISO 13919–1. The welds were characterized regarding their hardness and weld microstructure. Residual stress was determined by means of X-ray diffraction, and tensile tests as well as fatigue tests were conducted. The fatigue tests were evaluated by the nominal stress approach, the critical distance approach, and the stress averaging approach and correlated to weld quality measures. Resulting from this, fatigue resistance of laser welded butt welds with gap can be estimated by the FAT160 design S–N curve. The stress evaluation parameters for the determination of k_(eff)-values (ρ* = 0.4 mm, a = 0.1 mm) were confirmed.

Typ des Eintrags: Artikel
Erschienen: 2024
Autor(en): Hensel, J. ; Köhler, M. ; Uhlenberg, L. ; Castro, J. Diniz e ; Dilger, K. ; Faß, M. ; Baumgartner, J.
Art des Eintrags: Zweitveröffentlichung
Titel: Laser welding of 16MnCr5 butt welds with gap: resulting weld quality and fatigue strength assessment
Sprache: Englisch
Publikationsjahr: 26 November 2024
Ort: Darmstadt
Publikationsdatum der Erstveröffentlichung: 29 April 2022
Ort der Erstveröffentlichung: Berlin ; Heidelberg
Verlag: Springer
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Welding in the World
Jahrgang/Volume einer Zeitschrift: 66
(Heft-)Nummer: 9
Kollation: 15 Seiten
DOI: 10.26083/tuprints-00028122
URL / URN: https://tuprints.ulb.tu-darmstadt.de/28122
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Herkunft: Zweitveröffentlichungsservice
Kurzbeschreibung (Abstract):

For laser welding, gaps should normally be avoided to ensure stable weld processes and high weld quality. Nonetheless, sometimes, gaps are resulting from non-optimal weld preparation in industrial applications. Within this investigation, the effects of a defocussed beam and laser beam oscillation on gap bridging abilities at reduced ambient pressure were investigated. For reference purpose, conventional laser welding with zero gap at ambient pressure was performed, too. The resulting weld geometry was investigated and correlated to gap bridging strategies and weld quality groups according to ISO 13919–1. The welds were characterized regarding their hardness and weld microstructure. Residual stress was determined by means of X-ray diffraction, and tensile tests as well as fatigue tests were conducted. The fatigue tests were evaluated by the nominal stress approach, the critical distance approach, and the stress averaging approach and correlated to weld quality measures. Resulting from this, fatigue resistance of laser welded butt welds with gap can be estimated by the FAT160 design S–N curve. The stress evaluation parameters for the determination of k_(eff)-values (ρ* = 0.4 mm, a = 0.1 mm) were confirmed.

Freie Schlagworte: Laser beam welding, 16MnCr5, Fatigue, Weld quality, Effective stress approach
Status: Verlagsversion
URN: urn:nbn:de:tuda-tuprints-281224
Sachgruppe der Dewey Dezimalklassifikatin (DDC): 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau
Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Fachgebiet Systemzuverlässigkeit, Adaptronik und Maschinenakustik (SAM)
Hinterlegungsdatum: 26 Nov 2024 14:13
Letzte Änderung: 27 Nov 2024 14:10
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