Suckow, Timon ; Schroeder, Julius ; Groche, Peter (2024)
Roll forming of a high strength AA7075 aluminum tube.
In: Production Engineering : Research and Development, 2021, 15 (3-4)
doi: 10.26083/tuprints-00023537
Artikel, Zweitveröffentlichung, Verlagsversion
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Kurzbeschreibung (Abstract)
The presented paper provides a modelling strategy for roll forming of a high strength AA7075 aluminum tube. Roll forming allows the cost-effective production of large quantities of long profiles. Forming of high strength aluminum brings challenges like high springback and poor formability due to the low Young’s modulus, low ductility and high yield strength. Forming processes with high strength aluminum, such as the AA7075 alloy, therefore require a detailed process design. Three different forming strategies, one double radius strategy and two W-forming strategies are discussed in the paper. The paper addresses the question whether common roll forming strategies are appropriate for the challenge of roll forming of a high strength aluminum tube. For this purpose, different forming strategies are investigated numerically regarding buckling, longitudinal strain distribution and final geometry. While geometry is quite the same for all strategies, buckling and strain distribution differ with every strategy. The result of the numerical investigation is an open tube that can be welded into a closed tube in a subsequent step. Finally, roll forming experiments are conducted and compared with the numerical results.
| Typ des Eintrags: | Artikel |
|---|---|
| Erschienen: | 2024 |
| Autor(en): | Suckow, Timon ; Schroeder, Julius ; Groche, Peter |
| Art des Eintrags: | Zweitveröffentlichung |
| Titel: | Roll forming of a high strength AA7075 aluminum tube |
| Sprache: | Englisch |
| Publikationsjahr: | 2 April 2024 |
| Ort: | Darmstadt |
| Publikationsdatum der Erstveröffentlichung: | Juni 2021 |
| Ort der Erstveröffentlichung: | Berlin ; Heidelberg |
| Verlag: | Springer |
| Titel der Zeitschrift, Zeitung oder Schriftenreihe: | Production Engineering : Research and Development |
| Jahrgang/Volume einer Zeitschrift: | 15 |
| (Heft-)Nummer: | 3-4 |
| DOI: | 10.26083/tuprints-00023537 |
| URL / URN: | https://tuprints.ulb.tu-darmstadt.de/23537 |
| Zugehörige Links: | |
| Herkunft: | Zweitveröffentlichung DeepGreen |
| Kurzbeschreibung (Abstract): | The presented paper provides a modelling strategy for roll forming of a high strength AA7075 aluminum tube. Roll forming allows the cost-effective production of large quantities of long profiles. Forming of high strength aluminum brings challenges like high springback and poor formability due to the low Young’s modulus, low ductility and high yield strength. Forming processes with high strength aluminum, such as the AA7075 alloy, therefore require a detailed process design. Three different forming strategies, one double radius strategy and two W-forming strategies are discussed in the paper. The paper addresses the question whether common roll forming strategies are appropriate for the challenge of roll forming of a high strength aluminum tube. For this purpose, different forming strategies are investigated numerically regarding buckling, longitudinal strain distribution and final geometry. While geometry is quite the same for all strategies, buckling and strain distribution differ with every strategy. The result of the numerical investigation is an open tube that can be welded into a closed tube in a subsequent step. Finally, roll forming experiments are conducted and compared with the numerical results. |
| Freie Schlagworte: | Roll forming, Aluminum, High strength, 7075, Tube, Springback |
| Status: | Verlagsversion |
| URN: | urn:nbn:de:tuda-tuprints-235375 |
| Sachgruppe der Dewey Dezimalklassifikatin (DDC): | 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau |
| Fachbereich(e)/-gebiet(e): | 16 Fachbereich Maschinenbau 16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU) |
| Hinterlegungsdatum: | 02 Apr 2024 11:24 |
| Letzte Änderung: | 03 Apr 2024 05:06 |
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| Suche nach Titel in: | TUfind oder in Google |
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- Roll forming of a high strength AA7075 aluminum tube. (deposited 02 Apr 2024 11:24) [Gegenwärtig angezeigt]
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