Moneke, M. ; Groche, P. (2024)
The origin of end flare in roll formed profiles.
In: International Journal of Material Forming, 2021, 14 (6)
doi: 10.26083/tuprints-00023547
Artikel, Zweitveröffentlichung, Verlagsversion
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Kurzbeschreibung (Abstract)
Roll forming is a continuous manufacturing process designed for large batch sizes. In order to economically produce roll formed parts with smaller batch sizes, the process setup times have to be reduced. During the setup, profile defects and especially the deformation caused by the release of the process-inherent residual stresses, also known as end flare, have to be counteracted. However, the knowledge regarding the creation of residual stresses is limited and the ability to reduce end flare usually depends on the experience of the process designer and the machine operator, which makes the setup time-consuming and cost-intensive. Therefore, in this paper the creation of end flare during the roll forming process is investigated in depth. As a result of this study explanation models for U-, C- and Hat-profiles, which link the creation of residual stresses to the local deformation during the forming process, are developed. Knowing how changes in the forming curve affect the creation of end flare allows to use a knowledge-based approach during the design and setup process, thereby reducing time and costs.
| Typ des Eintrags: | Artikel |
|---|---|
| Erschienen: | 2024 |
| Autor(en): | Moneke, M. ; Groche, P. |
| Art des Eintrags: | Zweitveröffentlichung |
| Titel: | The origin of end flare in roll formed profiles |
| Sprache: | Englisch |
| Publikationsjahr: | 5 März 2024 |
| Ort: | Darmstadt |
| Publikationsdatum der Erstveröffentlichung: | 2021 |
| Ort der Erstveröffentlichung: | Paris |
| Verlag: | Springer Paris |
| Titel der Zeitschrift, Zeitung oder Schriftenreihe: | International Journal of Material Forming |
| Jahrgang/Volume einer Zeitschrift: | 14 |
| (Heft-)Nummer: | 6 |
| DOI: | 10.26083/tuprints-00023547 |
| URL / URN: | https://tuprints.ulb.tu-darmstadt.de/23547 |
| Zugehörige Links: | |
| Herkunft: | Zweitveröffentlichung DeepGreen |
| Kurzbeschreibung (Abstract): | Roll forming is a continuous manufacturing process designed for large batch sizes. In order to economically produce roll formed parts with smaller batch sizes, the process setup times have to be reduced. During the setup, profile defects and especially the deformation caused by the release of the process-inherent residual stresses, also known as end flare, have to be counteracted. However, the knowledge regarding the creation of residual stresses is limited and the ability to reduce end flare usually depends on the experience of the process designer and the machine operator, which makes the setup time-consuming and cost-intensive. Therefore, in this paper the creation of end flare during the roll forming process is investigated in depth. As a result of this study explanation models for U-, C- and Hat-profiles, which link the creation of residual stresses to the local deformation during the forming process, are developed. Knowing how changes in the forming curve affect the creation of end flare allows to use a knowledge-based approach during the design and setup process, thereby reducing time and costs. |
| Freie Schlagworte: | Roll forming, Residual stresses, End flare, Finite element analysis, Explanation model |
| Status: | Verlagsversion |
| URN: | urn:nbn:de:tuda-tuprints-235472 |
| Sachgruppe der Dewey Dezimalklassifikatin (DDC): | 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau |
| Fachbereich(e)/-gebiet(e): | 16 Fachbereich Maschinenbau 16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU) |
| Hinterlegungsdatum: | 05 Mär 2024 12:53 |
| Letzte Änderung: | 06 Mär 2024 09:10 |
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| Suche nach Titel in: | TUfind oder in Google |
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- The origin of end flare in roll formed profiles. (deposited 05 Mär 2024 12:53) [Gegenwärtig angezeigt]
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