Heep, Thomas ; Bickert, Christian ; Abele, Eberhard (2023)
Application of Carbon Dioxide Snow in Machining of CGI using an Additively Manufactured Turning Tool.
In: Journal of Manufacturing and Materials Processing, 2019, 3 (1)
doi: 10.26083/tuprints-00015945
Artikel, Zweitveröffentlichung, Verlagsversion
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Kurzbeschreibung (Abstract)
The application of conventional cooling lubricants for the tribological conditioning of machining processes involves high additional costs and health risks. The application of a cryogenic carbon dioxide (CO₂) snow cooling strategy is an economical and environmentally sound alternative for oily cooling emulsions since it has a high cooling effect as well as a residue-free sublimation. This article introduces a laser additive manufactured tool holder with an integrated dual nozzle which enables CO₂-snow jet application. Initially this work focuses on the characterization and the selection of a suitable nozzle geometry. The modular tool body features an adapted channel structure for process-reliable and targeted CO₂-snow cooling for turning processes. This enables the simultaneous cooling of the rake and flank face with CO₂-snow, as well as the application of cryogenic multi-component cooling of the rake face. In the context of this study, the focus lies on the technological evaluation of three different supply strategies during the continuous turning of compacted graphite iron CGI-450 at increased cutting speed. It was established that an efficient rake face cooling is indispensable to achieve a low thermal tool load, and thus lower crater wear behavior. Therefore, this study contributes to an improvement in cryogenic machining processes regarding the design of additively manufactured tool bodies for process-reliable CO₂-snow cooling, as well as for the selection of supply strategies to minimize the thermomechanical tool load.
| Typ des Eintrags: | Artikel |
|---|---|
| Erschienen: | 2023 |
| Autor(en): | Heep, Thomas ; Bickert, Christian ; Abele, Eberhard |
| Art des Eintrags: | Zweitveröffentlichung |
| Titel: | Application of Carbon Dioxide Snow in Machining of CGI using an Additively Manufactured Turning Tool |
| Sprache: | Englisch |
| Publikationsjahr: | 1 Dezember 2023 |
| Ort: | Darmstadt |
| Publikationsdatum der Erstveröffentlichung: | 2019 |
| Ort der Erstveröffentlichung: | Basel |
| Verlag: | MDPI |
| Titel der Zeitschrift, Zeitung oder Schriftenreihe: | Journal of Manufacturing and Materials Processing |
| Jahrgang/Volume einer Zeitschrift: | 3 |
| (Heft-)Nummer: | 1 |
| Kollation: | 11 Seiten |
| DOI: | 10.26083/tuprints-00015945 |
| URL / URN: | https://tuprints.ulb.tu-darmstadt.de/15945 |
| Zugehörige Links: | |
| Herkunft: | Zweitveröffentlichung DeepGreen |
| Kurzbeschreibung (Abstract): | The application of conventional cooling lubricants for the tribological conditioning of machining processes involves high additional costs and health risks. The application of a cryogenic carbon dioxide (CO₂) snow cooling strategy is an economical and environmentally sound alternative for oily cooling emulsions since it has a high cooling effect as well as a residue-free sublimation. This article introduces a laser additive manufactured tool holder with an integrated dual nozzle which enables CO₂-snow jet application. Initially this work focuses on the characterization and the selection of a suitable nozzle geometry. The modular tool body features an adapted channel structure for process-reliable and targeted CO₂-snow cooling for turning processes. This enables the simultaneous cooling of the rake and flank face with CO₂-snow, as well as the application of cryogenic multi-component cooling of the rake face. In the context of this study, the focus lies on the technological evaluation of three different supply strategies during the continuous turning of compacted graphite iron CGI-450 at increased cutting speed. It was established that an efficient rake face cooling is indispensable to achieve a low thermal tool load, and thus lower crater wear behavior. Therefore, this study contributes to an improvement in cryogenic machining processes regarding the design of additively manufactured tool bodies for process-reliable CO₂-snow cooling, as well as for the selection of supply strategies to minimize the thermomechanical tool load. |
| Freie Schlagworte: | additively manufactured tools, carbon dioxide cooling, CGI machining |
| Status: | Verlagsversion |
| URN: | urn:nbn:de:tuda-tuprints-159456 |
| Zusätzliche Informationen: | This article belongs to the Special Issue New Findings and Approaches in Machining Processes |
| Sachgruppe der Dewey Dezimalklassifikatin (DDC): | 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau |
| Fachbereich(e)/-gebiet(e): | 16 Fachbereich Maschinenbau 16 Fachbereich Maschinenbau > Institut für Produktionsmanagement und Werkzeugmaschinen (PTW) |
| Hinterlegungsdatum: | 01 Dez 2023 14:02 |
| Letzte Änderung: | 04 Dez 2023 12:32 |
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| Suche nach Titel in: | TUfind oder in Google |
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- Application of Carbon Dioxide Snow in Machining of CGI using an Additively Manufactured Turning Tool. (deposited 01 Dez 2023 14:02) [Gegenwärtig angezeigt]
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