Meyer, Guillaume ; Brenne, Florian ; Niendorf, Thomas ; Mittelstedt, Christian (2023)
Influence of the Miniaturisation Effect on the Effective Stiffness of Lattice Structures in Additive Manufacturing.
In: Metals, 2020, 10 (11)
doi: 10.26083/tuprints-00016184
Artikel, Zweitveröffentlichung, Verlagsversion
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Kurzbeschreibung (Abstract)
Thin-walled and cellular structures are characterised by superior lightweight potential due to their advantageous stiffness to weight ratio. They find particular interest in the field of additive manufacturing due to robust and reproducible manufacturability. However, the mechanical performance of such structures strongly depends on the manufacturing process and resultant geometrical imperfections such as porosity, deviations in strut thickness or surface roughness, for which an understanding of their influence is crucially needed. So far, many authors conducted empirical investigations, while analytical methods are rarely applied. In order to obtain efficient design rules considering both mechanical properties and process induced characteristics, analytical descriptions are desirable though. Available analytical models for the determination of effective properties are mostly based on the simple advancement of beam theories, mostly ignoring manufacturing characteristics that, however, strongly influence the mechanical properties of additive manufactured thin-walled structures. One example is the miniaturisation effect, a microstructural effect that has been identified as one of the main drivers of the effective elasto-plastic properties of lightweight structures processed by additive manufacturing. The current work highlights the need to quantify further microstructural effects and to encourage combining them into mesostructural approaches in order to assess macrostructural effective properties. This multi-scale analysis of lattice structures is performed through a comparison between effective stiffness calculated through an analytical approach and compression tests of lattice structures, coupled with an investigation of the arrangement of their struts. In order to cover different potential loading scenarios, bending-dominated and stretch-dominated lattice structures made of the commonly used materials 316L and Ti6Al4V are considered, whereby the impact of microstructural phase transformation during processing is taken into account
Typ des Eintrags: | Artikel |
---|---|
Erschienen: | 2023 |
Autor(en): | Meyer, Guillaume ; Brenne, Florian ; Niendorf, Thomas ; Mittelstedt, Christian |
Art des Eintrags: | Zweitveröffentlichung |
Titel: | Influence of the Miniaturisation Effect on the Effective Stiffness of Lattice Structures in Additive Manufacturing |
Sprache: | Englisch |
Publikationsjahr: | 21 November 2023 |
Ort: | Darmstadt |
Publikationsdatum der Erstveröffentlichung: | 2020 |
Ort der Erstveröffentlichung: | Basel |
Verlag: | MDPI |
Titel der Zeitschrift, Zeitung oder Schriftenreihe: | Metals |
Jahrgang/Volume einer Zeitschrift: | 10 |
(Heft-)Nummer: | 11 |
Kollation: | 18 Seiten |
DOI: | 10.26083/tuprints-00016184 |
URL / URN: | https://tuprints.ulb.tu-darmstadt.de/16184 |
Zugehörige Links: | |
Herkunft: | Zweitveröffentlichung DeepGreen |
Kurzbeschreibung (Abstract): | Thin-walled and cellular structures are characterised by superior lightweight potential due to their advantageous stiffness to weight ratio. They find particular interest in the field of additive manufacturing due to robust and reproducible manufacturability. However, the mechanical performance of such structures strongly depends on the manufacturing process and resultant geometrical imperfections such as porosity, deviations in strut thickness or surface roughness, for which an understanding of their influence is crucially needed. So far, many authors conducted empirical investigations, while analytical methods are rarely applied. In order to obtain efficient design rules considering both mechanical properties and process induced characteristics, analytical descriptions are desirable though. Available analytical models for the determination of effective properties are mostly based on the simple advancement of beam theories, mostly ignoring manufacturing characteristics that, however, strongly influence the mechanical properties of additive manufactured thin-walled structures. One example is the miniaturisation effect, a microstructural effect that has been identified as one of the main drivers of the effective elasto-plastic properties of lightweight structures processed by additive manufacturing. The current work highlights the need to quantify further microstructural effects and to encourage combining them into mesostructural approaches in order to assess macrostructural effective properties. This multi-scale analysis of lattice structures is performed through a comparison between effective stiffness calculated through an analytical approach and compression tests of lattice structures, coupled with an investigation of the arrangement of their struts. In order to cover different potential loading scenarios, bending-dominated and stretch-dominated lattice structures made of the commonly used materials 316L and Ti6Al4V are considered, whereby the impact of microstructural phase transformation during processing is taken into account |
Freie Schlagworte: | additive manufacturing, lightweight design, lattice structures, miniaturisation effect, microstructure |
Status: | Verlagsversion |
URN: | urn:nbn:de:tuda-tuprints-161846 |
Zusätzliche Informationen: | This article belongs to the Special Issue Additive Manufacturing of Cellular Structures Based on Metal Materials |
Sachgruppe der Dewey Dezimalklassifikatin (DDC): | 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau |
Fachbereich(e)/-gebiet(e): | 16 Fachbereich Maschinenbau 16 Fachbereich Maschinenbau > Fachgebiet für Konstruktiven Leichtbau und Bauweisen-KLuB (2023 umbenannt in Leichtbau und Strukturmechanik (LSM)) |
Hinterlegungsdatum: | 21 Nov 2023 13:58 |
Letzte Änderung: | 22 Nov 2023 09:53 |
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