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3D‐printing with steel on thin sheets for application in free form façade construction: welding process development and material properties

Grebner, Philipp ; Lange, Jörg (2023)
3D‐printing with steel on thin sheets for application in free form façade construction: welding process development and material properties.
In: ce/papers, 2023, 6 (3-4)
doi: 10.26083/tuprints-00024656
Artikel, Zweitveröffentlichung, Verlagsversion

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Kurzbeschreibung (Abstract)

Wire and Arc Additive Manufacturing (WAAM) became a significant research field in structural engineering over the past years. It offers the opportunity to apply material fast and precisely, following the load path, inducing effective material consumption. Considering free‐formed sheet‐metal façades, to date large thicknesses are necessary to maintain the final shape and load‐bearing capacity that however causes high material consumption and costs during the construction processes. Hence, WAAM could be an opportunity to reduce the amount of mild steel used for free‐form façades. As part of a research project at TU Darmstadt, 1 mm thick free‐form sheet‐metal façades elements have been manufactured using WAAM. Due to precisely welded lattice structures, placed on the backside of the metal sheet, the reinforcement will be ensured. Wide studies on welding parameters focused on a stable process without damaging the later frontside of the façade panel and on process optimization. In addition, material properties of the welding material have been determined to check its usability in façade construction.

Typ des Eintrags: Artikel
Erschienen: 2023
Autor(en): Grebner, Philipp ; Lange, Jörg
Art des Eintrags: Zweitveröffentlichung
Titel: 3D‐printing with steel on thin sheets for application in free form façade construction: welding process development and material properties
Sprache: Englisch
Publikationsjahr: 7 November 2023
Ort: Darmstadt
Publikationsdatum der Erstveröffentlichung: 2023
Ort der Erstveröffentlichung: Berlin
Verlag: Ernst & Sohn, a Wiley brand
Titel der Zeitschrift, Zeitung oder Schriftenreihe: ce/papers
Jahrgang/Volume einer Zeitschrift: 6
(Heft-)Nummer: 3-4
DOI: 10.26083/tuprints-00024656
URL / URN: https://tuprints.ulb.tu-darmstadt.de/24656
Zugehörige Links:
Herkunft: Zweitveröffentlichung DeepGreen
Kurzbeschreibung (Abstract):

Wire and Arc Additive Manufacturing (WAAM) became a significant research field in structural engineering over the past years. It offers the opportunity to apply material fast and precisely, following the load path, inducing effective material consumption. Considering free‐formed sheet‐metal façades, to date large thicknesses are necessary to maintain the final shape and load‐bearing capacity that however causes high material consumption and costs during the construction processes. Hence, WAAM could be an opportunity to reduce the amount of mild steel used for free‐form façades. As part of a research project at TU Darmstadt, 1 mm thick free‐form sheet‐metal façades elements have been manufactured using WAAM. Due to precisely welded lattice structures, placed on the backside of the metal sheet, the reinforcement will be ensured. Wide studies on welding parameters focused on a stable process without damaging the later frontside of the façade panel and on process optimization. In addition, material properties of the welding material have been determined to check its usability in façade construction.

Freie Schlagworte: WAAM, façade, 3D‐printing, process optimization, thin sheets, additive manufacturing, welding, material properties
Status: Verlagsversion
URN: urn:nbn:de:tuda-tuprints-246566
Zusätzliche Informationen:

Eurosteel 2023, Amsterdam, 12. bis 14.9.2023

Sachgruppe der Dewey Dezimalklassifikatin (DDC): 600 Technik, Medizin, angewandte Wissenschaften > 624 Ingenieurbau und Umwelttechnik
Fachbereich(e)/-gebiet(e): 13 Fachbereich Bau- und Umweltingenieurwissenschaften
13 Fachbereich Bau- und Umweltingenieurwissenschaften > Institut für Stahlbau und Werkstoffmechanik
13 Fachbereich Bau- und Umweltingenieurwissenschaften > Institut für Stahlbau und Werkstoffmechanik > Fachgebiet Stahlbau
Hinterlegungsdatum: 07 Nov 2023 12:51
Letzte Änderung: 19 Jul 2024 10:36
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