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A Comparative Study on the Production of a Hat Profile by Roll Forming and Stamping

Suckow, Timon ; Bütev Öcal, Ezgi ; Groche, Peter (2023)
A Comparative Study on the Production of a Hat Profile by Roll Forming and Stamping.
In: Advanced Engineering Materials, 2023, 25 (15)
doi: 10.26083/tuprints-00024698
Artikel, Zweitveröffentlichung, Verlagsversion

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Kurzbeschreibung (Abstract)

Lightweight design using high‐strength aluminum alloys has gained importance due to the continuing need for weight reduction and increasing crash safety requirements in the automotive industry. There are various manufacturing processes available for processing high‐strength aluminum alloys. Herein, the production of high‐strength aluminum parts by roll forming and stamping based on the example of an AA7075‐T6 hat profile is compared. Roll forming represents a continuous manufacturing process, while stamping is a discontinuous process. Different process routes (T6, W‐Temper and O) for roll forming as well as for stamping (T6, W‐Temper, O and hot forming) are in focus of the investigation. Fundamental differences of the forming processes and the tempering condition are observed and criteria for the choice of the manufacturing process and process route are presented. The temperature‐supported process routes improve the poor cold formability of AA7075 alloy and thus enhance the process window. Potential is offered for both manufacturing processes by applying tailored properties achieved through targeted quenching.

Typ des Eintrags: Artikel
Erschienen: 2023
Autor(en): Suckow, Timon ; Bütev Öcal, Ezgi ; Groche, Peter
Art des Eintrags: Zweitveröffentlichung
Titel: A Comparative Study on the Production of a Hat Profile by Roll Forming and Stamping
Sprache: Englisch
Publikationsjahr: 7 November 2023
Ort: Darmstadt
Publikationsdatum der Erstveröffentlichung: 2023
Ort der Erstveröffentlichung: Weinheim
Verlag: Wiley-VCH
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Advanced Engineering Materials
Jahrgang/Volume einer Zeitschrift: 25
(Heft-)Nummer: 15
Kollation: 15 Seiten
DOI: 10.26083/tuprints-00024698
URL / URN: https://tuprints.ulb.tu-darmstadt.de/24698
Zugehörige Links:
Herkunft: Zweitveröffentlichung DeepGreen
Kurzbeschreibung (Abstract):

Lightweight design using high‐strength aluminum alloys has gained importance due to the continuing need for weight reduction and increasing crash safety requirements in the automotive industry. There are various manufacturing processes available for processing high‐strength aluminum alloys. Herein, the production of high‐strength aluminum parts by roll forming and stamping based on the example of an AA7075‐T6 hat profile is compared. Roll forming represents a continuous manufacturing process, while stamping is a discontinuous process. Different process routes (T6, W‐Temper and O) for roll forming as well as for stamping (T6, W‐Temper, O and hot forming) are in focus of the investigation. Fundamental differences of the forming processes and the tempering condition are observed and criteria for the choice of the manufacturing process and process route are presented. The temperature‐supported process routes improve the poor cold formability of AA7075 alloy and thus enhance the process window. Potential is offered for both manufacturing processes by applying tailored properties achieved through targeted quenching.

Freie Schlagworte: 7075, aluminum, hat profiles, roll forming, stamping, tailored properties
ID-Nummer: 2201877
Status: Verlagsversion
URN: urn:nbn:de:tuda-tuprints-246984
Zusätzliche Informationen:

Special Issue: Structural Materials

Sachgruppe der Dewey Dezimalklassifikatin (DDC): 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau
Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
Hinterlegungsdatum: 07 Nov 2023 12:21
Letzte Änderung: 08 Nov 2023 06:17
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