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Evaluation of Cold Roll Forming Strategies for the Production of a High-Strength Aluminum Hat Profile

Suckow, Timon ; Groche, Peter (2022)
Evaluation of Cold Roll Forming Strategies for the Production of a High-Strength Aluminum Hat Profile.
ESAFORM 2022. Braga, Portugal (27.04.2022-29.04.2022)
doi: 10.4028/p-y5090o
Konferenzveröffentlichung, Bibliographie

Kurzbeschreibung (Abstract)

High-strength aluminum alloys, such as the AA7075 alloy, offer great potential for lightweight construction thanks to their high specific strength. However, high strength and low ductility are a challenge for processing these materials. In our study, three different process routes (T6, W-Temper, O) for roll forming of a hat profile are investigated experimentally and in an FE- simulation. Since the targeted production of the hat profile is hindered due to material failure in T6- condition, inline induction heating and subsequent water spray quenching is used to bring the material to the W-Temper state before roll forming. As a third option, a pre heat treatment is applied to a soft annealed (O) material state. The experimental results show fundamental differences of the forming processes, depending on the tempering condition. The FE-simulation involves the roll forming process for the production of a hat profile and shows a high agreement with the experiments. Finally, the experimental results demonstrate how inline solution annealing by induction heating for the W- Temper process affects the properties and the quality of the profiles produced.

Typ des Eintrags: Konferenzveröffentlichung
Erschienen: 2022
Autor(en): Suckow, Timon ; Groche, Peter
Art des Eintrags: Bibliographie
Titel: Evaluation of Cold Roll Forming Strategies for the Production of a High-Strength Aluminum Hat Profile
Sprache: Englisch
Publikationsjahr: 2022
Ort: Baech
Verlag: Trans Tech Publications Ltd.
Buchtitel: Achievements and Trends in Material Forming
Reihe: Key Engineering Materials
Band einer Reihe: 926
Veranstaltungstitel: ESAFORM 2022
Veranstaltungsort: Braga, Portugal
Veranstaltungsdatum: 27.04.2022-29.04.2022
DOI: 10.4028/p-y5090o
Kurzbeschreibung (Abstract):

High-strength aluminum alloys, such as the AA7075 alloy, offer great potential for lightweight construction thanks to their high specific strength. However, high strength and low ductility are a challenge for processing these materials. In our study, three different process routes (T6, W-Temper, O) for roll forming of a hat profile are investigated experimentally and in an FE- simulation. Since the targeted production of the hat profile is hindered due to material failure in T6- condition, inline induction heating and subsequent water spray quenching is used to bring the material to the W-Temper state before roll forming. As a third option, a pre heat treatment is applied to a soft annealed (O) material state. The experimental results show fundamental differences of the forming processes, depending on the tempering condition. The FE-simulation involves the roll forming process for the production of a hat profile and shows a high agreement with the experiments. Finally, the experimental results demonstrate how inline solution annealing by induction heating for the W- Temper process affects the properties and the quality of the profiles produced.

Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU) > Forschungsabteilung Walz- und Spaltprofilieren (2024 umbenannt in Profiliertechnik)
Hinterlegungsdatum: 27 Jul 2022 05:16
Letzte Änderung: 06 Okt 2022 08:39
PPN: 497542242
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