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Design Guidelines for interlocked stator cores made of CoFe sheets

Martin, Daniel M. ; Bäcker, Frederic ; Deusinger, Björn ; Kubik, Christian ; Gehringer, Philipp ; Schröder, Joana ; Groche, Peter (2022)
Design Guidelines for interlocked stator cores made of CoFe sheets.
In: IOP Conference Series: Materials Science and Engineering, 2022, 1238
doi: 10.26083/tuprints-00021476
Artikel, Zweitveröffentlichung, Verlagsversion

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Kurzbeschreibung (Abstract)

CoFe lamination stacks used for high-performance electric motors can be manufactured economically in high volumes by interlocking. In order to ensure sufficient joint strength with minimized sheet thickness, a comprehensive knowledge of the influences of various process parameters, such as embossing depth, clearance and counter punch force, is essential. To analyze these parameters, which also influence the magnetic properties, experiments are carried out and resulting joint strengths are determined in top tensile tests. The negative influences of the cutting process on magnetic conductivity and thus hysteresis losses due to residual stresses and plastic deformation are well known. In the subsequent stacking step, an influence of embossing and pre-stresses on the material properties is expected. In addition, local electrical contacts between the sheets may occur due to the interlocking process, causing additional eddy currents. Loss measurements are conducted to investigate the effect of the joining process on the magnetic properties of the stack. In doing so, the influence of process parameters such as the embossing depth and clearance on eddy current power losses is analyzed.

Typ des Eintrags: Artikel
Erschienen: 2022
Autor(en): Martin, Daniel M. ; Bäcker, Frederic ; Deusinger, Björn ; Kubik, Christian ; Gehringer, Philipp ; Schröder, Joana ; Groche, Peter
Art des Eintrags: Zweitveröffentlichung
Titel: Design Guidelines for interlocked stator cores made of CoFe sheets
Sprache: Englisch
Publikationsjahr: 2022
Ort: Darmstadt
Publikationsdatum der Erstveröffentlichung: 2022
Verlag: IOP Publishing
Titel der Zeitschrift, Zeitung oder Schriftenreihe: IOP Conference Series: Materials Science and Engineering
Jahrgang/Volume einer Zeitschrift: 1238
Kollation: 9 Seiten
DOI: 10.26083/tuprints-00021476
URL / URN: https://tuprints.ulb.tu-darmstadt.de/21476
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Herkunft: Zweitveröffentlichung DeepGreen
Kurzbeschreibung (Abstract):

CoFe lamination stacks used for high-performance electric motors can be manufactured economically in high volumes by interlocking. In order to ensure sufficient joint strength with minimized sheet thickness, a comprehensive knowledge of the influences of various process parameters, such as embossing depth, clearance and counter punch force, is essential. To analyze these parameters, which also influence the magnetic properties, experiments are carried out and resulting joint strengths are determined in top tensile tests. The negative influences of the cutting process on magnetic conductivity and thus hysteresis losses due to residual stresses and plastic deformation are well known. In the subsequent stacking step, an influence of embossing and pre-stresses on the material properties is expected. In addition, local electrical contacts between the sheets may occur due to the interlocking process, causing additional eddy currents. Loss measurements are conducted to investigate the effect of the joining process on the magnetic properties of the stack. In doing so, the influence of process parameters such as the embossing depth and clearance on eddy current power losses is analyzed.

Status: Verlagsversion
URN: urn:nbn:de:tuda-tuprints-214764
Sachgruppe der Dewey Dezimalklassifikatin (DDC): 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau
Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
18 Fachbereich Elektrotechnik und Informationstechnik
18 Fachbereich Elektrotechnik und Informationstechnik > Institut für Elektrische Energiewandlung
Hinterlegungsdatum: 13 Jul 2022 12:43
Letzte Änderung: 14 Jul 2022 05:16
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