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Development of a process chain for multi-stage sheet metal forming of high-strength aluminium alloys

Günzel, Janosch ; Hauß, Joachim ; Bergmann, Jacqueline ; Gaedigk, Christoph ; Groche, Peter (2022)
Development of a process chain for multi-stage sheet metal forming of high-strength aluminium alloys.
In: IOP Conference Series: Materials Science and Engineering, 1238
doi: 10.1088/1757-899X/1238/1/012014
Artikel, Bibliographie

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Kurzbeschreibung (Abstract)

The high-strength aluminium alloys EN AW-6082 and -7075 are characterized by low density and high strength but also limited cold formability and pronounced springback behaviour in the ultra-high-strength T6 state. In order to exploit their lightweight design potential, temperature-supported process routes such as warm or hot forming are applied. Alternatively, there is the possibility of cold forming preconditioned semi-finished products at the expense of the initial material properties. Common to all variants are complex interrelationships due to linked plant periphery resulting from up- and downstream heat treatments. In addition, occurring heat transfers in temperature-supported process routes or strain hardening effects during cold forming lead to reduced formability. Especially for multi-stage forming processes, as they are required for complex components, the above-mentioned process routes reach their limits. The different requirements of the four single-stages (deep drawing, blanking, collar drawing and upsetting) for the production of a demonstrator geometry with adapted wall thicknesses make a new type of temperature control necessary. This paper shows that the combination of temperature-supported and multi-stage forming contributes to a significant increase in formability. The temperature-controlled forming tool used for this purpose enables an inline heating of the components during the process, so that an industrially feasible and economical overall process chain for the fabrication of the demonstrator geometry out of those alloys is convertible.

Typ des Eintrags: Artikel
Erschienen: 2022
Autor(en): Günzel, Janosch ; Hauß, Joachim ; Bergmann, Jacqueline ; Gaedigk, Christoph ; Groche, Peter
Art des Eintrags: Bibliographie
Titel: Development of a process chain for multi-stage sheet metal forming of high-strength aluminium alloys
Sprache: Englisch
Publikationsjahr: 2022
Verlag: Institute of Physics Publishing (IOP)
Titel der Zeitschrift, Zeitung oder Schriftenreihe: IOP Conference Series: Materials Science and Engineering
Jahrgang/Volume einer Zeitschrift: 1238
DOI: 10.1088/1757-899X/1238/1/012014
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Kurzbeschreibung (Abstract):

The high-strength aluminium alloys EN AW-6082 and -7075 are characterized by low density and high strength but also limited cold formability and pronounced springback behaviour in the ultra-high-strength T6 state. In order to exploit their lightweight design potential, temperature-supported process routes such as warm or hot forming are applied. Alternatively, there is the possibility of cold forming preconditioned semi-finished products at the expense of the initial material properties. Common to all variants are complex interrelationships due to linked plant periphery resulting from up- and downstream heat treatments. In addition, occurring heat transfers in temperature-supported process routes or strain hardening effects during cold forming lead to reduced formability. Especially for multi-stage forming processes, as they are required for complex components, the above-mentioned process routes reach their limits. The different requirements of the four single-stages (deep drawing, blanking, collar drawing and upsetting) for the production of a demonstrator geometry with adapted wall thicknesses make a new type of temperature control necessary. This paper shows that the combination of temperature-supported and multi-stage forming contributes to a significant increase in formability. The temperature-controlled forming tool used for this purpose enables an inline heating of the components during the process, so that an industrially feasible and economical overall process chain for the fabrication of the demonstrator geometry out of those alloys is convertible.

Zusätzliche Informationen:

International Deep-Drawing Research Group Conference (IDDRG 2022), 06.06.2022 - 10.06.2022, Lorient, France, Paper no. 012014

Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU) > Forschungsabteilung Prozessketten und Anlagen
Hinterlegungsdatum: 22 Jun 2022 06:29
Letzte Änderung: 03 Jul 2024 02:57
PPN: 495865435
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