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Fatigue Crack Initiation and Propagation Relation of Notched Specimens with Welded Joint Characteristics

Braun, Moritz ; Fischer, Claas ; Baumgartner, Jörg ; Hecht, Matthias ; Varfolomeev, Igor (2022)
Fatigue Crack Initiation and Propagation Relation of Notched Specimens with Welded Joint Characteristics.
In: Metals, 2022, 12 (4)
doi: 10.26083/tuprints-00021290
Artikel, Zweitveröffentlichung, Verlagsversion

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Kurzbeschreibung (Abstract)

This study focuses on predicting the fatigue life of notched specimens with geometries and microstructure representative of welded joints. It employs 26 series of fatigue tests on welded and non-welded specimens containing notches located in different material zones, including the parent material, weld metal, and heat-affected zone. Overall, 351 test samples made of six structural steels are included in the present evaluation. For each individual specimen, the stress concentration factor, as well as the stress distribution in the notched section, was determined for subsequent fracture mechanics calculation. The latter is employed to estimate the fraction of fatigue life associated with crack propagation, starting from a small surface crack until fracture. It was shown that the total fatigue life can be realistically predicted by means of fracture mechanics calculations, whereas estimates of the fatigue life until macroscopic crack initiation are subject to numerous uncertainties. Furthermore, methods of statistical data analyses are applied to explore correlations between the S–N curves and the notch acuity characterized by the notch radius, opening angle, and the stress concentration factor. In particular, a strong correlation is observed between the notch acuity and the slope of the S–N curves.

Typ des Eintrags: Artikel
Erschienen: 2022
Autor(en): Braun, Moritz ; Fischer, Claas ; Baumgartner, Jörg ; Hecht, Matthias ; Varfolomeev, Igor
Art des Eintrags: Zweitveröffentlichung
Titel: Fatigue Crack Initiation and Propagation Relation of Notched Specimens with Welded Joint Characteristics
Sprache: Englisch
Publikationsjahr: 2022
Publikationsdatum der Erstveröffentlichung: 2022
Verlag: MDPI
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Metals
Jahrgang/Volume einer Zeitschrift: 12
(Heft-)Nummer: 4
Kollation: 24 Seiten
DOI: 10.26083/tuprints-00021290
URL / URN: https://tuprints.ulb.tu-darmstadt.de/21290
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Herkunft: Zweitveröffentlichung DeepGreen
Kurzbeschreibung (Abstract):

This study focuses on predicting the fatigue life of notched specimens with geometries and microstructure representative of welded joints. It employs 26 series of fatigue tests on welded and non-welded specimens containing notches located in different material zones, including the parent material, weld metal, and heat-affected zone. Overall, 351 test samples made of six structural steels are included in the present evaluation. For each individual specimen, the stress concentration factor, as well as the stress distribution in the notched section, was determined for subsequent fracture mechanics calculation. The latter is employed to estimate the fraction of fatigue life associated with crack propagation, starting from a small surface crack until fracture. It was shown that the total fatigue life can be realistically predicted by means of fracture mechanics calculations, whereas estimates of the fatigue life until macroscopic crack initiation are subject to numerous uncertainties. Furthermore, methods of statistical data analyses are applied to explore correlations between the S–N curves and the notch acuity characterized by the notch radius, opening angle, and the stress concentration factor. In particular, a strong correlation is observed between the notch acuity and the slope of the S–N curves.

Freie Schlagworte: notch fatigue analysis, finite element analysis, fracture mechanics, stress gradient, notch acuity, S–N curves, statistical methods, artificial notches
Status: Verlagsversion
URN: urn:nbn:de:tuda-tuprints-212902
Sachgruppe der Dewey Dezimalklassifikatin (DDC): 600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften und Maschinenbau
Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Fachgebiet Systemzuverlässigkeit, Adaptronik und Maschinenakustik (SAM)
Hinterlegungsdatum: 06 Mai 2022 11:07
Letzte Änderung: 09 Mai 2022 06:21
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