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Roll forming of a high strength AA7075 aluminum tube

Suckow, Timon ; Schroeder, Julius ; Groche, Peter (2021)
Roll forming of a high strength AA7075 aluminum tube.
In: Production Engineering, 15 (3-4)
doi: 10.1007/s11740-021-01046-2
Artikel, Bibliographie

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Kurzbeschreibung (Abstract)

The presented paper provides a modelling strategy for roll forming of a high strength AA7075 aluminum tube. Roll forming allows the cost-effective production of large quantities of long profiles. Forming of high strength aluminum brings challenges like high springback and poor formability due to the low Young’s modulus, low ductility and high yield strength. Forming processes with high strength aluminum, such as the AA7075 alloy, therefore require a detailed process design. Three different forming strategies, one double radius strategy and two W-forming strategies are discussed in the paper. The paper addresses the question whether common roll forming strategies are appropriate for the challenge of roll forming of a high strength aluminum tube. For this purpose, different forming strategies are investigated numerically regarding buckling, longitudinal strain distribution and final geometry. While geometry is quite the same for all strategies, buckling and strain distribution differ with every strategy. The result of the numerical investigation is an open tube that can be welded into a closed tube in a subsequent step. Finally, roll forming experiments are conducted and compared with the numerical results.

Typ des Eintrags: Artikel
Erschienen: 2021
Autor(en): Suckow, Timon ; Schroeder, Julius ; Groche, Peter
Art des Eintrags: Bibliographie
Titel: Roll forming of a high strength AA7075 aluminum tube
Sprache: Englisch
Publikationsjahr: März 2021
Verlag: Springer
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Production Engineering
Jahrgang/Volume einer Zeitschrift: 15
(Heft-)Nummer: 3-4
DOI: 10.1007/s11740-021-01046-2
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Kurzbeschreibung (Abstract):

The presented paper provides a modelling strategy for roll forming of a high strength AA7075 aluminum tube. Roll forming allows the cost-effective production of large quantities of long profiles. Forming of high strength aluminum brings challenges like high springback and poor formability due to the low Young’s modulus, low ductility and high yield strength. Forming processes with high strength aluminum, such as the AA7075 alloy, therefore require a detailed process design. Three different forming strategies, one double radius strategy and two W-forming strategies are discussed in the paper. The paper addresses the question whether common roll forming strategies are appropriate for the challenge of roll forming of a high strength aluminum tube. For this purpose, different forming strategies are investigated numerically regarding buckling, longitudinal strain distribution and final geometry. While geometry is quite the same for all strategies, buckling and strain distribution differ with every strategy. The result of the numerical investigation is an open tube that can be welded into a closed tube in a subsequent step. Finally, roll forming experiments are conducted and compared with the numerical results.

Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
Hinterlegungsdatum: 25 Mai 2021 05:55
Letzte Änderung: 03 Apr 2024 05:07
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