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Wear prediction in oscillating cold forging processes

Groche, Peter ; Schmidt, Wilhelm (2020)
Wear prediction in oscillating cold forging processes.
In: Tribology Letters, 68 (4)
doi: 10.1007/s11249-020-01367-w
Artikel, Bibliographie

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Kurzbeschreibung (Abstract)

Oscillating forming processes allow forming with reduced process forces when liquid lubricants are used. They are industrially applied as oscillating cold forging processes for the production of splines. Previous investigations revealed that the force reduction is provoked by relubrication of the workpiece—tool contact zone. So far, the effect of the oscillation on tool wear remains unknown. The results presented in this paper show that the wear critical region of the tool is the calibration zone. Tool wear is emulated on a test bench under loads of representative cold forging processes. The results disclose several relevant phenomena. Friction conditions can vary considerably in the course of the oscillations. Wear protection layers are effective measures to prolong tool life also under these conditions. Prediction of wear development based on established models fails due to neglecting the local state of lubrication.

Typ des Eintrags: Artikel
Erschienen: 2020
Autor(en): Groche, Peter ; Schmidt, Wilhelm
Art des Eintrags: Bibliographie
Titel: Wear prediction in oscillating cold forging processes
Sprache: Englisch
Publikationsjahr: 10 November 2020
Verlag: Springer Science
Titel der Zeitschrift, Zeitung oder Schriftenreihe: Tribology Letters
Jahrgang/Volume einer Zeitschrift: 68
(Heft-)Nummer: 4
DOI: 10.1007/s11249-020-01367-w
URL / URN: https://link.springer.com/article/10.1007/s11249-020-01367-w...
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Kurzbeschreibung (Abstract):

Oscillating forming processes allow forming with reduced process forces when liquid lubricants are used. They are industrially applied as oscillating cold forging processes for the production of splines. Previous investigations revealed that the force reduction is provoked by relubrication of the workpiece—tool contact zone. So far, the effect of the oscillation on tool wear remains unknown. The results presented in this paper show that the wear critical region of the tool is the calibration zone. Tool wear is emulated on a test bench under loads of representative cold forging processes. The results disclose several relevant phenomena. Friction conditions can vary considerably in the course of the oscillations. Wear protection layers are effective measures to prolong tool life also under these conditions. Prediction of wear development based on established models fails due to neglecting the local state of lubrication.

ID-Nummer: Artikel-ID: 128
Fachbereich(e)/-gebiet(e): 16 Fachbereich Maschinenbau
16 Fachbereich Maschinenbau > Institut für Produktionstechnik und Umformmaschinen (PtU)
Hinterlegungsdatum: 13 Nov 2020 07:40
Letzte Änderung: 11 Dez 2024 07:38
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