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Scheduling in-house transport vehicles to feed parts to automotive assembly lines

Emde, Simon ; Gendreau, Michel (2017)
Scheduling in-house transport vehicles to feed parts to automotive assembly lines.
In: European Journal of Operational Research, 260 (1)
doi: 10.1016/j.ejor.2016.12.012
Artikel, Bibliographie

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Kurzbeschreibung (Abstract)

Due to exorbitant product variety, very limited space, and other factors, organizing efficient and timely deliveries of parts and subassemblies to final assembly within the factory is one of the most pressing problems of modern mixed-model assembly production. Many automobile producers have implemented the so-called “supermarket” concept to transfer material to the assembly line frequently and in small lots. Supermarkets are decentralized logistics areas on the shop floor where parts are intermediately stored for nearby assembly cells, to be ferried there by small transport vehicles (called tow trains or tuggers). This paper tackles the operational problem of drawing up schedules for these tow trains, such that the assembly line never starves for parts while also minimizing in-process inventory, thus satisfying just-in-time goals. We prove strong NP-completeness of the problem and present exact and heuristic solution methods. In a computational study, the procedures are shown to perform very well, solving realistic instances to (near-)optimality in a matter of minutes, clearly outperforming the simple cyclic schedules commonly used in industrial practice. We also provide some managerial insight into the right degree of automation for such a part feeding system.

Typ des Eintrags: Artikel
Erschienen: 2017
Autor(en): Emde, Simon ; Gendreau, Michel
Art des Eintrags: Bibliographie
Titel: Scheduling in-house transport vehicles to feed parts to automotive assembly lines
Sprache: Englisch
Publikationsjahr: Juli 2017
Ort: Amsterdam [u.a.]
Verlag: Elsevier
Titel der Zeitschrift, Zeitung oder Schriftenreihe: European Journal of Operational Research
Jahrgang/Volume einer Zeitschrift: 260
(Heft-)Nummer: 1
DOI: 10.1016/j.ejor.2016.12.012
Kurzbeschreibung (Abstract):

Due to exorbitant product variety, very limited space, and other factors, organizing efficient and timely deliveries of parts and subassemblies to final assembly within the factory is one of the most pressing problems of modern mixed-model assembly production. Many automobile producers have implemented the so-called “supermarket” concept to transfer material to the assembly line frequently and in small lots. Supermarkets are decentralized logistics areas on the shop floor where parts are intermediately stored for nearby assembly cells, to be ferried there by small transport vehicles (called tow trains or tuggers). This paper tackles the operational problem of drawing up schedules for these tow trains, such that the assembly line never starves for parts while also minimizing in-process inventory, thus satisfying just-in-time goals. We prove strong NP-completeness of the problem and present exact and heuristic solution methods. In a computational study, the procedures are shown to perform very well, solving realistic instances to (near-)optimality in a matter of minutes, clearly outperforming the simple cyclic schedules commonly used in industrial practice. We also provide some managerial insight into the right degree of automation for such a part feeding system.

Fachbereich(e)/-gebiet(e): 01 Fachbereich Rechts- und Wirtschaftswissenschaften > Betriebswirtschaftliche Fachgebiete > Fachgebiet Management Science / Operations Research
01 Fachbereich Rechts- und Wirtschaftswissenschaften
01 Fachbereich Rechts- und Wirtschaftswissenschaften > Betriebswirtschaftliche Fachgebiete
Hinterlegungsdatum: 20 Nov 2018 13:45
Letzte Änderung: 18 Jun 2024 07:01
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