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Recycling process development with integrated life cycle assessment – a case study on oxygen transport membrane material

Johanning, Melanie ; Widenmeyer, Marc ; Escobar Cano, Giamper ; Zeller, Vanessa ; Klemenz, Sebastian ; Chen, Guoxing ; Feldhoff, Armin ; Weidenkaff, Anke (2023)
Recycling process development with integrated life cycle assessment – a case study on oxygen transport membrane material.
In: Green Chemistry, 25 (12)
doi: 10.1039/D3GC00391D
Article, Bibliographie

Abstract

The transformation towards a circular economy based on sustainable technologies requires future-oriented materials development, which considers materials recycling with a minimum environmental impact (EI). This demands a holistic approach towards materials design, including a combined assessment of functional and environmental performance. Scientific methods for environmental assessment, e.g., life cycle assessment (LCA), are well established but rarely integrated into the chemical process development at early stages. Consequently, sustainability claims often lack scientific verification. Here, we test the approach of integrating a screening LCA into the development of a chemical (recycling) process. As a relevant use case, we selected the recently developed oxygen transport membrane (OTM) material (La0.9Ca0.1)2Ni0.75Cu0.25O4±δ (LCNC). An initial LCA identified the consumption of primary metal nitrates as a major contributor to the EI of the primary synthesis. To address this issue, a Pechini-based chemical recycling process for LCNC was developed, which involves microwave-heated dissolution and subsequent re-gelation. Experimental results demonstrate the synthesis of recycled LCNC powder with primary-like properties, similar reaction behaviour, and >96% yield. Based on the LCA results, the EI of recycling is reduced by up to 76% compared to the primary synthesis in 12 of 14 impact categories. Measures for the simultaneous improvement of the process functionality and environmental performance were identified. The approach of integrating LCA in chemical process development is discussed critically based on the given use case. The results strongly encourage the integration of LCA as a standard method into the future development of sustainable chemical processes.

Item Type: Article
Erschienen: 2023
Creators: Johanning, Melanie ; Widenmeyer, Marc ; Escobar Cano, Giamper ; Zeller, Vanessa ; Klemenz, Sebastian ; Chen, Guoxing ; Feldhoff, Armin ; Weidenkaff, Anke
Type of entry: Bibliographie
Title: Recycling process development with integrated life cycle assessment – a case study on oxygen transport membrane material
Language: English
Date: December 2023
Publisher: Royal Society of Chemistry
Journal or Publication Title: Green Chemistry
Volume of the journal: 25
Issue Number: 12
DOI: 10.1039/D3GC00391D
Abstract:

The transformation towards a circular economy based on sustainable technologies requires future-oriented materials development, which considers materials recycling with a minimum environmental impact (EI). This demands a holistic approach towards materials design, including a combined assessment of functional and environmental performance. Scientific methods for environmental assessment, e.g., life cycle assessment (LCA), are well established but rarely integrated into the chemical process development at early stages. Consequently, sustainability claims often lack scientific verification. Here, we test the approach of integrating a screening LCA into the development of a chemical (recycling) process. As a relevant use case, we selected the recently developed oxygen transport membrane (OTM) material (La0.9Ca0.1)2Ni0.75Cu0.25O4±δ (LCNC). An initial LCA identified the consumption of primary metal nitrates as a major contributor to the EI of the primary synthesis. To address this issue, a Pechini-based chemical recycling process for LCNC was developed, which involves microwave-heated dissolution and subsequent re-gelation. Experimental results demonstrate the synthesis of recycled LCNC powder with primary-like properties, similar reaction behaviour, and >96% yield. Based on the LCA results, the EI of recycling is reduced by up to 76% compared to the primary synthesis in 12 of 14 impact categories. Measures for the simultaneous improvement of the process functionality and environmental performance were identified. The approach of integrating LCA in chemical process development is discussed critically based on the given use case. The results strongly encourage the integration of LCA as a standard method into the future development of sustainable chemical processes.

Divisions: 11 Department of Materials and Earth Sciences
11 Department of Materials and Earth Sciences > Material Science
11 Department of Materials and Earth Sciences > Material Science > Materials and Resources
13 Department of Civil and Environmental Engineering Sciences
13 Department of Civil and Environmental Engineering Sciences > Institute IWAR
13 Department of Civil and Environmental Engineering Sciences > Institute IWAR > Material Flow Management and Resource Economy
Date Deposited: 21 Jun 2023 05:11
Last Modified: 21 Jun 2023 08:28
PPN: 508946824
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