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Investigation on Structural Integration of Strain Gauges using Laser-Based Powder-Bed-Fusion (LPBF)

Link, Martin ; Weigold, Matthias ; Probst, Johanna ; Chadda, Romol ; Hartmann, Claas ; Hessinger, Markus ; Kupnik, Mario ; Abele, Eberhard
eds.: Behrens, Bernd-Arno ; Brosius, Alexander ; Hintze, Wolfgang ; Ihlenfeldt, Steffen ; Wulfsberg, Jens Peter (2020)
Investigation on Structural Integration of Strain Gauges using Laser-Based Powder-Bed-Fusion (LPBF).
doi: 10.1007/978-3-662-62138-7
Conference or Workshop Item, Bibliographie

Abstract

We present a disruptive method for manufacturing structure-integrated force sensors based on the LPBF process by inserting a strain sensing steel plate in the additive manufacturing process of the deformation element. In order to investigate the strain transmission from the printed part to the integrated steel plate, we built two prototypes which differ in terms of geometry. Both of them were investigated focusing on strain transmission and differences in the thermal stress applied. Measurements revealed a high impact of induced thermal stress from the manufacturing process. It can be reduced by having a lower exposed area in the built-up process. A good linearity (about 1.5%FS) for the first prototypes with a nominal load of 50 N is achieved, due to a good strain transmission from the printed part to the integrated steel plate. Thus, the suitability of the LPBF method for the structural integration of force sensors can be confirmed.

Item Type: Conference or Workshop Item
Erschienen: 2020
Editors: Behrens, Bernd-Arno ; Brosius, Alexander ; Hintze, Wolfgang ; Ihlenfeldt, Steffen ; Wulfsberg, Jens Peter
Creators: Link, Martin ; Weigold, Matthias ; Probst, Johanna ; Chadda, Romol ; Hartmann, Claas ; Hessinger, Markus ; Kupnik, Mario ; Abele, Eberhard
Type of entry: Bibliographie
Title: Investigation on Structural Integration of Strain Gauges using Laser-Based Powder-Bed-Fusion (LPBF)
Language: English
Date: 2020
Place of Publication: Berlin
Publisher: Springer
Book Title: Production at the Leading Edge of Technology - Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP), Dresden, 23-24 September 2020
Series: Lecture Notes in Production Engineering
DOI: 10.1007/978-3-662-62138-7
URL / URN: https://link.springer.com/chapter/10.1007%2F978-3-662-62138-...
Abstract:

We present a disruptive method for manufacturing structure-integrated force sensors based on the LPBF process by inserting a strain sensing steel plate in the additive manufacturing process of the deformation element. In order to investigate the strain transmission from the printed part to the integrated steel plate, we built two prototypes which differ in terms of geometry. Both of them were investigated focusing on strain transmission and differences in the thermal stress applied. Measurements revealed a high impact of induced thermal stress from the manufacturing process. It can be reduced by having a lower exposed area in the built-up process. A good linearity (about 1.5%FS) for the first prototypes with a nominal load of 50 N is achieved, due to a good strain transmission from the printed part to the integrated steel plate. Thus, the suitability of the LPBF method for the structural integration of force sensors can be confirmed.

Uncontrolled Keywords: Laser-based powder-bed-fusion, Structural integration, Force sensors
Divisions: 16 Department of Mechanical Engineering
16 Department of Mechanical Engineering > Institute of Production Technology and Machine Tools (PTW)
16 Department of Mechanical Engineering > Institute of Production Technology and Machine Tools (PTW) > Additive Manufacturing and Dental Technology (2021 merged in TEC Fertigungstechnologie)
Date Deposited: 16 Mar 2021 10:00
Last Modified: 09 Dec 2021 14:26
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