Link, Martin ; Weigold, Matthias ; Probst, Johanna ; Chadda, Romol ; Hartmann, Claas ; Hessinger, Markus ; Kupnik, Mario ; Abele, Eberhard
eds.: Behrens, Bernd-Arno ; Brosius, Alexander ; Hintze, Wolfgang ; Ihlenfeldt, Steffen ; Wulfsberg, Jens Peter (2020)
Investigation on Structural Integration of Strain Gauges using Laser-Based Powder-Bed-Fusion (LPBF).
doi: 10.1007/978-3-662-62138-7
Conference or Workshop Item, Bibliographie
Abstract
We present a disruptive method for manufacturing structure-integrated force sensors based on the LPBF process by inserting a strain sensing steel plate in the additive manufacturing process of the deformation element. In order to investigate the strain transmission from the printed part to the integrated steel plate, we built two prototypes which differ in terms of geometry. Both of them were investigated focusing on strain transmission and differences in the thermal stress applied. Measurements revealed a high impact of induced thermal stress from the manufacturing process. It can be reduced by having a lower exposed area in the built-up process. A good linearity (about 1.5%FS) for the first prototypes with a nominal load of 50 N is achieved, due to a good strain transmission from the printed part to the integrated steel plate. Thus, the suitability of the LPBF method for the structural integration of force sensors can be confirmed.
Item Type: | Conference or Workshop Item |
---|---|
Erschienen: | 2020 |
Editors: | Behrens, Bernd-Arno ; Brosius, Alexander ; Hintze, Wolfgang ; Ihlenfeldt, Steffen ; Wulfsberg, Jens Peter |
Creators: | Link, Martin ; Weigold, Matthias ; Probst, Johanna ; Chadda, Romol ; Hartmann, Claas ; Hessinger, Markus ; Kupnik, Mario ; Abele, Eberhard |
Type of entry: | Bibliographie |
Title: | Investigation on Structural Integration of Strain Gauges using Laser-Based Powder-Bed-Fusion (LPBF) |
Language: | English |
Date: | 2020 |
Place of Publication: | Berlin |
Publisher: | Springer |
Book Title: | Production at the Leading Edge of Technology - Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP), Dresden, 23-24 September 2020 |
Series: | Lecture Notes in Production Engineering |
DOI: | 10.1007/978-3-662-62138-7 |
URL / URN: | https://link.springer.com/chapter/10.1007%2F978-3-662-62138-... |
Abstract: | We present a disruptive method for manufacturing structure-integrated force sensors based on the LPBF process by inserting a strain sensing steel plate in the additive manufacturing process of the deformation element. In order to investigate the strain transmission from the printed part to the integrated steel plate, we built two prototypes which differ in terms of geometry. Both of them were investigated focusing on strain transmission and differences in the thermal stress applied. Measurements revealed a high impact of induced thermal stress from the manufacturing process. It can be reduced by having a lower exposed area in the built-up process. A good linearity (about 1.5%FS) for the first prototypes with a nominal load of 50 N is achieved, due to a good strain transmission from the printed part to the integrated steel plate. Thus, the suitability of the LPBF method for the structural integration of force sensors can be confirmed. |
Uncontrolled Keywords: | Laser-based powder-bed-fusion, Structural integration, Force sensors |
Divisions: | 16 Department of Mechanical Engineering 16 Department of Mechanical Engineering > Institute of Production Technology and Machine Tools (PTW) 16 Department of Mechanical Engineering > Institute of Production Technology and Machine Tools (PTW) > Additive Manufacturing and Dental Technology (2021 merged in TEC Fertigungstechnologie) |
Date Deposited: | 16 Mar 2021 10:00 |
Last Modified: | 09 Dec 2021 14:26 |
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