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In-Process Quality Monitoring During Turning Based on High Frequency Machine Data

Fertig, Alexander ; Bauerdick, Christoph ; Weigold, Matthias (2020)
In-Process Quality Monitoring During Turning Based on High Frequency Machine Data.
doi: 10.2139/ssrn.3724115
Conference or Workshop Item, Bibliographie

Abstract

The increasing digitalization of production lines enables an increasing availability of large amounts of data across the whole process chain. Machine tools in particular are increasingly being equipped with edge computing solutions to record internal drive signals with high frequency. This fact enables new approaches to monitor and improve cutting processes in machining production. This paper presents a new approach to detect workpiece defects during turning of a control disc for hydraulic pumps. For this purpose, real-time drive data provided by an edge computing solution was recorded and examined which drive signals are influenced through machining of various workpiece defect categories. This correlation analysis provides the base for the subsequent data processing and model creation using approaches of machine learning. The developed system was evaluated by applying it to the next turning process in the considered process chain to ensure the transferability of the new in-process quality monitoring system.

Item Type: Conference or Workshop Item
Erschienen: 2020
Creators: Fertig, Alexander ; Bauerdick, Christoph ; Weigold, Matthias
Type of entry: Bibliographie
Title: In-Process Quality Monitoring During Turning Based on High Frequency Machine Data
Language: English
Date: November 2020
Publisher: SSRN
Book Title: Proceedings of the Machining Innovations Conference (MIC) 2020
DOI: 10.2139/ssrn.3724115
Abstract:

The increasing digitalization of production lines enables an increasing availability of large amounts of data across the whole process chain. Machine tools in particular are increasingly being equipped with edge computing solutions to record internal drive signals with high frequency. This fact enables new approaches to monitor and improve cutting processes in machining production. This paper presents a new approach to detect workpiece defects during turning of a control disc for hydraulic pumps. For this purpose, real-time drive data provided by an edge computing solution was recorded and examined which drive signals are influenced through machining of various workpiece defect categories. This correlation analysis provides the base for the subsequent data processing and model creation using approaches of machine learning. The developed system was evaluated by applying it to the next turning process in the considered process chain to ensure the transferability of the new in-process quality monitoring system.

Uncontrolled Keywords: Defect detection, machine learning, Quality Monitoring, Turning
Divisions: 16 Department of Mechanical Engineering
16 Department of Mechanical Engineering > Institute of Production Technology and Machine Tools (PTW)
16 Department of Mechanical Engineering > Institute of Production Technology and Machine Tools (PTW) > Machining Technology (2021 merged in TEC Fertigungstechnologie)
Date Deposited: 16 Dec 2020 06:42
Last Modified: 16 Dec 2020 06:42
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