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Data Collection for Energy Monitoring Purposes and Energy Control of Production Machines

Abele, Eberhard and Panten, Niklas and Menz, Benjamin :
Data Collection for Energy Monitoring Purposes and Energy Control of Production Machines.
[Online-Edition: https://doi.org/10.1016/j.procir.2015.01.035]
In: Procedia CIRP, 22nd CIRP Conference on Life Cycle Engineering, Sydney (Australien), Elsevier B.V., 29 pp. 299-304. ISSN 2212-8271
[Article] , (2015)

Official URL: https://doi.org/10.1016/j.procir.2015.01.035

Abstract

Data collection is one major prerequisite for energy efficient production facilities, enabling further analyses by assessing KPIs, condition or status monitoring applications and direct feedback or evaluation of efficiency measures. This paper presents a standardized approach to collect energy relevant data of production machines and their components on the PLCs. Energy data can both be directly monitored on a connected HMI or made available for standard interfaces and saved on a generic data server for monitoring and further computation using Matlab DLLs. Besides monitoring aspects, an approach is presented for empowering machine PLCs with energy control functions, allowing them to switch energy modes (e.g. standby, production-ready, operational) to reduce energy costs and CO2 emissions. An implementation of the energy monitoring and control approach on a milling machine is presented in detail, followed by an overview of its use for energetic optimization.

Item Type: Article
Erschienen: 2015
Creators: Abele, Eberhard and Panten, Niklas and Menz, Benjamin
Title: Data Collection for Energy Monitoring Purposes and Energy Control of Production Machines
Language: English
Abstract:

Data collection is one major prerequisite for energy efficient production facilities, enabling further analyses by assessing KPIs, condition or status monitoring applications and direct feedback or evaluation of efficiency measures. This paper presents a standardized approach to collect energy relevant data of production machines and their components on the PLCs. Energy data can both be directly monitored on a connected HMI or made available for standard interfaces and saved on a generic data server for monitoring and further computation using Matlab DLLs. Besides monitoring aspects, an approach is presented for empowering machine PLCs with energy control functions, allowing them to switch energy modes (e.g. standby, production-ready, operational) to reduce energy costs and CO2 emissions. An implementation of the energy monitoring and control approach on a milling machine is presented in detail, followed by an overview of its use for energetic optimization.

Journal or Publication Title: Procedia CIRP, 22nd CIRP Conference on Life Cycle Engineering, Sydney (Australien), Elsevier B.V.
Volume: 29
Uncontrolled Keywords: Energy Efficiency; Machine Tools; Energy Monitoring; Energy Controlling; Condition Monitoring
Divisions: 16 Department of Mechanical Engineering
16 Department of Mechanical Engineering > Institute of Production Management, Technology and Machine Tools (PTW)
16 Department of Mechanical Engineering > Institute of Production Management, Technology and Machine Tools (PTW) > Sustainable Production (new name since 01.07.2018 ETA Energy Technologies and Applications in Production)
Event Title: The 22nd CIRP Conference on Life Cycle Engineering, Procedia CIRP 29, Published by Elsevier B.V.
Date Deposited: 16 Jun 2016 12:01
Official URL: https://doi.org/10.1016/j.procir.2015.01.035
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