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Multi-axis Force Sensor for Sensor-integrating Bolts

Herbst, Felix ; Chadda, Romol ; Hartmann, Claas ; Peters, Julian ; Riehl, David ; Gwosch, Thomas ; Hofmann, Klaus ; Matthiesen, Sven ; Kupnik, Mario (2022)
Multi-axis Force Sensor for Sensor-integrating Bolts.
2022 IEEE Sensors. Dallas, USA (30.10.-02.11.2022)
doi: 10.1109/SENSORS52175.2022.9967220
Konferenzveröffentlichung, Bibliographie

Kurzbeschreibung (Abstract)

We present a multi-axis force sensor capable of measuring both axial forces and bending moments that is integrable into a cavity within a M20 bolt. This cavity, which reduces the resilience of the bolt by 23.5 %, and, thus, corresponds to a reduction by only one strength class, is designed by conducting a finite element analysis. The force sensor featuring a diameter of 13.9 mm and a length of 19.5 mm is based on a deformation body that consists of three beams. The manufactured deformation body is applied with one strain gauge on each of the inner and outer beam surface providing a half-bridge configuration for each beam. Measurements when loading the force sensor solely with a bending load of 75 Ncm and an axial load of 100 N show low linearity errors of ±0.4 % and ±1.1 % for those load cases. Furthermore, decoupling of various loads from different load cases is achieved with a maximum error of 3.1 %. These results confirm that the force sensor developed is suitable for integration in bolts to detect faults in bolt connections due to multi-axis loads at an early stage, and, thus, increase safety of machinery and plants.

Typ des Eintrags: Konferenzveröffentlichung
Erschienen: 2022
Autor(en): Herbst, Felix ; Chadda, Romol ; Hartmann, Claas ; Peters, Julian ; Riehl, David ; Gwosch, Thomas ; Hofmann, Klaus ; Matthiesen, Sven ; Kupnik, Mario
Art des Eintrags: Bibliographie
Titel: Multi-axis Force Sensor for Sensor-integrating Bolts
Sprache: Englisch
Publikationsjahr: 8 Dezember 2022
Verlag: IEEE
Buchtitel: SENSORS 2022: Conference Proceedings
Veranstaltungstitel: 2022 IEEE Sensors
Veranstaltungsort: Dallas, USA
Veranstaltungsdatum: 30.10.-02.11.2022
DOI: 10.1109/SENSORS52175.2022.9967220
Kurzbeschreibung (Abstract):

We present a multi-axis force sensor capable of measuring both axial forces and bending moments that is integrable into a cavity within a M20 bolt. This cavity, which reduces the resilience of the bolt by 23.5 %, and, thus, corresponds to a reduction by only one strength class, is designed by conducting a finite element analysis. The force sensor featuring a diameter of 13.9 mm and a length of 19.5 mm is based on a deformation body that consists of three beams. The manufactured deformation body is applied with one strain gauge on each of the inner and outer beam surface providing a half-bridge configuration for each beam. Measurements when loading the force sensor solely with a bending load of 75 Ncm and an axial load of 100 N show low linearity errors of ±0.4 % and ±1.1 % for those load cases. Furthermore, decoupling of various loads from different load cases is achieved with a maximum error of 3.1 %. These results confirm that the force sensor developed is suitable for integration in bolts to detect faults in bolt connections due to multi-axis loads at an early stage, and, thus, increase safety of machinery and plants.

Fachbereich(e)/-gebiet(e): 18 Fachbereich Elektrotechnik und Informationstechnik
18 Fachbereich Elektrotechnik und Informationstechnik > Mess- und Sensortechnik
18 Fachbereich Elektrotechnik und Informationstechnik > Institut für Datentechnik
18 Fachbereich Elektrotechnik und Informationstechnik > Institut für Datentechnik > Integrierte Elektronische Systeme (IES)
Hinterlegungsdatum: 02 Feb 2023 07:59
Letzte Änderung: 27 Apr 2023 13:51
PPN: 507320069
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